Finishing

What is UV printing and UV coating?

UV coating is a liquid varnish flooded over the printed sheet and cured instantly by ultraviolet light rather than left to dry. It gives high gloss and good scuff resistance, costs less than lamination, and because it cures on contact the sheet can be worked immediately.

"UV printing" is used loosely to mean two different things, which causes confusion. On sheet-fed commercial work it usually means UV coating: conventional printing finished with a UV-cured varnish. On large format it usually means UV-cured inks printed directly onto rigid substrates like acrylic, foam board and aluminium composite. Both rely on the same curing principle; they are different processes.

As a finish, UV coating sits between plain varnish and lamination. It is glossier and tougher than an aqueous or oil-based varnish, and cheaper and thinner than laminating film — but it does not add the physical strength that a laminate does, and it does not protect a fold from cracking.

It has two practical limitations worth knowing before specifying it. Glue does not adhere reliably to a UV-coated surface, so glue areas on a carton have to be masked out of the coating — which means the finishing has to be planned alongside the dieline, not after it. And on very heavy coverage the coating can slightly yellow over a long period.

For a carton that needs shelf gloss at a sensible price it is a good answer. For a pack that will be handled hard or has to survive a courier network, lamination is the more durable choice.

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