What is UV printing and UV coating?
UV coating is a liquid varnish flooded over the printed sheet and cured instantly by ultraviolet light rather than left to dry. It gives high gloss and good scuff resistance, costs less than lamination, and because it cures on contact the sheet can be worked immediately.
"UV printing" is used loosely to mean two different things, which causes confusion. On sheet-fed commercial work it usually means UV coating: conventional printing finished with a UV-cured varnish. On large format it usually means UV-cured inks printed directly onto rigid substrates like acrylic, foam board and aluminium composite. Both rely on the same curing principle; they are different processes.
As a finish, UV coating sits between plain varnish and lamination. It is glossier and tougher than an aqueous or oil-based varnish, and cheaper and thinner than laminating film — but it does not add the physical strength that a laminate does, and it does not protect a fold from cracking.
It has two practical limitations worth knowing before specifying it. Glue does not adhere reliably to a UV-coated surface, so glue areas on a carton have to be masked out of the coating — which means the finishing has to be planned alongside the dieline, not after it. And on very heavy coverage the coating can slightly yellow over a long period.
For a carton that needs shelf gloss at a sensible price it is a good answer. For a pack that will be handled hard or has to survive a courier network, lamination is the more durable choice.
Related
Terms that go with this one
- Spot UV Spot UV is a high-gloss varnish applied to selected areas of a printed sheet rather than the whole surface, then… Read more about Spot UV
- Varnish Varnish is a clear coating applied like an ink, from its own unit on the press. It protects the printed… Read more about Varnish
- Gloss lamination Gloss lamination bonds a thin, clear, shiny plastic film to the printed sheet under heat and pressure. It makes colours… Read more about Gloss lamination
- Aqueous coating Aqueous coating is a water-based protective coating applied inline on press and dried with heat and air. It is the… Read more about Aqueous coating
- Glue flap The glue flap is the narrow tab, usually on one end panel, that is glued to the opposite panel to… Read more about Glue flap
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